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Sand
Blast all surfaces to bare metal.
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Grinding
- If body filler is to be used, the surface must be ground to
clean, bare metal. Mix body filler and immediately apply in
thin even coats following the contour of the original panel.
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Rough
Sand Body Filler - Sand body filler with 80 grit sandpaper and
a hard sanding block. This rough sanding is done to “shape”
the body filler to match the contour of the surrounding metal.
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Finish
/ Featheredging - Inspect body filler for the proper contour,
80 grit scratches, or pinholes. If defects are found, re-apply
body filler. Featheredge all broken paint edges or scratches
in surrounding paint using 180 grit sandpaper and finish with
320 grit sandpaper on a DA sander. Blow off the repair area,
and surrounding areas, with compressed air.
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Apply
Etching Filler - Apply 2-3 medium wet coats allowing 2-3 minutes
flash time between coats. Allow to dry for a minimum of 30 minutes.
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Apply
Primer Surfacer - Apply 2-3 medium coats allowing each to flash
to a dull finish. Allow to dry a minimum of 2 hours.
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Guide
Coating - Guide coating is done to help highlight areas that
require additional sanding later in the process . Apply a thin
dusting of guide coat over the entire primed area. Allow to
dry for a minimum of 10 minutes.
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Block
Sanding – Long Block sanding is done to perfectly level the
repair area and provide a smooth transition between the repair
area and the old finish.
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Solvent
Clean - Thoroughly clean the surface to be refinished to remove
all solvent based contaminants. Apply to all areas to be painted,
one panel at a time. Wipe off with a second clean, dry cloth
before solvent is allowed to dry.
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Sealing
- This optional step may be chosen to fill small scratches or
increase adhesion of the new paint over the old finish. Apply
1-2 medium coats. Allow to flash hand slick between coats. Allow
to dry until hand slick (usually about 5-30 minutes depending
on temperatures and film thickness).
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Apply
Basecoat - This is the actual color coat to match the vehicle’s
original finish. Apply 2-3 medium wet coats. Allow to flash
handslick between coats. Basecoat will dry to a dull or satin
finish.
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Apply
Clearcoat - The clearcoat is the protective layer that gives
it its gloss and durability. Apply 2 wet coats. Allow each coat
to flash until hand slick before next coat. Allow to dry overnight.
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Buffing
/ Polishing - During the application of the topcoat system
surface imperfections may occur because of airborne dust or
other environmental factors. To remove these minor surface imperfections,
allow the clearcoat to dry at least 24 hours. Lightly wet sand
with 1200-1500 grit sandpaper. Polish the surface to remove
the scratches from the sandpaper.